This install is rated a 5 out
of 10 on a difficulty scale. List of req'd tools for this
install: torque wrench, floor jack, two jack stands, wheel
chocks, a set of EXTERNAL spring compressors (available as a
loaner from many auto parts stores) a comprehensive set of
sockets in both 3/8" and 1/2" if at all possible, and finally
some WD-40.
Now, let's get started on the
install. First, hose down all the control arm bolts,
lower shock retaining bolts, and spring retaining clip bolts
with WD-40. There is one concept to keep in mind: in
order to make this as easy as possible, use the floor jack to
compress the springs rather than the spring compressor.
In other terms, your spring compressor is going to be used as
a "compressed spring holder" instead.
1) Clean the Jeep's entire axle
area (especially the lower control arm mounts and shock
absorbers) with a
pressure washer before you begin. This is good advice
for ANY install. You have less gunk to work around, less gunk on your hands, and less gunk in your
eyes.
2) Begin by
chocking all wheels, both front and rear, so that the Jeep
doesn't roll. Make sure it's in PARK with the Emergency
Hand Brake applied tightly. Let's start on the front.
Remove the upper 15mm nuts (WJ is 18MM)
from the sway bar end links on both sides of the Jeep and
swing the sway bar up and out of the way using a bungee cord
if necessary. Make note of the orientation of the swaybar endlink bushings and the order in which they go on,
and then set them in a safe place.
3) Starting with the passenger
side front, insert the jack under the axle tube as close to
the outside as possible, and begin lifting the jack until it
touches the axle tube. Do not remove, but loosen the lug
nuts about 1/4 turn while the tire is still on the ground.
4)
Jack up the jack so that the tire clears the ground.
Safety First: Place a jack stand under the passenger side axle
tube AND under the frame rail just behind the lower control
arm on the passenger side, and then remove the lug nuts on
that wheel. Remove the wheel, then take loose the bolt
that holds the spring retaining clip, and lastly the lower
shock mount bolts. They should be 13mm.
5) Put the
spring compressors on the spring, making certain that they are
on opposite sides of the spring from each other. If they
are clocked too close together, they will move toward each
other when the spring
decompresses, and will likely injure you. Tighten down
the threads by hand until they are hand-tight.
5) Now, begin lifting the axle
with the jack. Tighten down the coil spring compressors
again. Make sure that the opposite side of the axle is
still firmly planted on the ground before doing anything else,
and let the jack down a little if it's not.
6) Without getting under the
Jeep, reach your arms down to the jack stand that's rearward
of the frame lower control mount and lift it upward so that
they are up as high as it can be, making sure that it's not
extended upward far enough to make the jack stand unstable.
Your jack stand will need to stand firm at a minimum of 16"
extended, more is helpful.
7) Remove the jack stand under the
axle tube, and being to let the jack down VERY SLOWLY,
allowing the jack stand to catch the weight of the Jeep.
If you see any movement from the coil spring compressors,
you'll need to start all over and re-center them. You
can begin to see the spring SLOWLY starting to come loose from
the top spring mount. When it drops down a little over
2", stop the jack from dropping any further, remove the
lower spring retainer on the rear inside of the axle's spring
perch area with a 12mm socket and remove the
coil spring, setting it to the side. If you find that it
won't drop enough, jack it back up and remove one of your
control arm bolts, especially if you don't have adjustable
control arms and/or rubber bushings. If your
factory bumpstops are in place, pull the rubber bumpstop part
out of the steel cup and remove the 12mm bolt that's
underneath, or if you have the older style, you can unthread them using a large
Channel-Lock or pipe wrench. Remove the large
rubber isolator washer from the upper spring retainer, and put
one of the front budget boost spacers over the spring retainer
post, and then slide the large rubber isolator washer back
over the post, sandwiching the spacer. If you purchased
front bump stop extensions, get out your drill and mark the
center of the hole to put the bumpstop extension on the lower
side of the axle's spring perch. Now, replace the coil spring. You may
elect to use the spring retainer clamp at the bottom of the
spring to hold it in place when lifting it back into place.
8) Slowly lift the jack so that
the axle brings the coil spring back upwards. As soon as
it seats correctly, you can jack the Jeep back up to the
position it was in earlier and can slide the jack stand back
to the position it was in at step 4. Loosen the threads
on the spring compressor and remove it if it's easy to do so.
If not, just loosen the threads until they are back in the
same position as step 5.
9) Release the pressure from the
jack, allowing the spring to decompress, stopping when the
axle is in a position to replace the lower shock mount bolts
and the spring retaining bolt. Also, replace the wheel
and tighten down the lug nuts to around 30lb/ft. torque.
10) After the wheel is back on
the ground, tighten it down to the recommended torque
specification in an alternating pattern (like drawing a star,
and somewhere around 95lb/ft.)
11) Repeat steps 3-10 until all
the four coil springs have spacers on the TJ and ZJ, or just
the front two on the XJ. On the ZJ, the rear spacer
should go between the rubber isolator and the body of the Jeep
unless you are installing the Post Extensions. If you
do, then go body>stock rubber isolator>post
extension>budget boost spacer>spring, in order, from the top down. The fit is tight...just put the weight of the
Jeep down on the isolator and it will slide over the poly
spacer. If you did not purchase the Spring
Post-Extensions for the rear spring posts, you may notice a
small amount of lateral slop when you place the spacer over
the post. Not to worry...all of the forces are up/down,
and you should get no noise or movement once the spring is
re-installed. If you DID purchase the
Spring Post-Extensions (which I recommend doing, since the
post is really not all that long, and the SPEs are reasonably
inexpensive, simply coat the inside upper 2" with some Perma-tex silicone and slide them onto your existing rear
spring post. These post extensions simply "guide" the
spring upward and downward and there is no pressure on them
other than gravity upon their own weight, so silicone is a
good choice. You can also elect to use a sheet metal
screw through them, into the stock spring post, or a more
permanent solution of tack-welding them on.
12) If you ordered rear bump
stop extensions, remove the rear bump stop rubber bumpers from
the steel cups that they are captured in, remove the two bolts
on the underside that hold the steel cups to the frame rail,
insert the steel spacer block that came in the kit, and
re-install using the new longer bolts.
13) Recheck all your bolts that
you removed for tightness, including a final check of all lug
nuts with the torque wrench.
Trail testing time. That's
the great thing about these Jeep modifications...the testing
is always a good time! Enjoy your newly found height!!!!